Aqueous Coating
Experience the delight with an aqueous coating that protects the print from smudges. It is fast-drying to give eco-friendliness in place
At NexGen Boxes, our custom mailers are built for B2B brands that know unboxing is not an afterthought. Whether you're a DTC brand scaling fast, a subscription box business shipping weekly, or an e-commerce operation that needs consistent, quality packaging at volume, our mailers work as hard as you do. Durable yet branded designed for transit not just pretty mockups.
Your shoppers favor mailers that are light yet have custom printed branding and made up of remarkable materials thus our custom mailers make the shopping experience catchy for the prospects.
We carry a full range of sustainable, recyclable, compostable, and high-performance mailers. Every format, every substrate, every size. Your logo on all of it. Minimum orders that make sense for growing brands. Now D2C business models, fashion, retail e-commerce can awe-inspire their customers by presenting their goods in remarkable packaging solutions.
Have you ever thought about how it would feel like to the customer when they open it up, whether it is the tip, customers tend to notice the mailer before they open up the product and see what’s inside. Now protection and classy outlook both can be catered altogether to make your brand stand out.
Custom mailers give your shipments a professional face and a sustainable backbone. Full-color custom printing. Tamper-evident closures. Tear-resistant structures built for real logistics environments. Eco-material options that your customers will actually respect and talk about.
Customers form an impression the second they touch your packaging. Thin, flimsy, generic? That impression travels directly onto your product. Custom mailers from NexGen Boxes make sure the first thing they feel is quality, intention, and brand.
Your shipping costs are already paid. Make the mailer work for you.
Browse the full range above. Find the format that fits your product, your volume, and your brand. Request a quote, order samples, or talk to our packaging team directly about what you’re shipping and what you want customers to feel when it lands at their door. The box or mailer your customer peels open on their kitchen table, doorstep that moment is yours.
Lightweight protection and Full-print impact makes it a handy choice as they are ready to ship anything. Soft goods move better in poly. Our custom poly mailers are tear-resistant, water-resistant, and print-ready across the entire surface; so your brand shows up clean even when the transit conditions don’t. Perfect for apparel, accessories, and everyday e-commerce shipments that need a reliable, cost-efficient mailer with a strong visual identity at scale.
Take your premium poly mailer and add a carry handle built for retail touchpoints, in-store pickups, and high-touch delivery moments. Our custom premium poly mailers with handles combine thick, quality-feel material with full-print branding and a durable handle construction that holds up under real-world load. We have the standard sized 10×13 poly mailers to ensure your products snugly fit within. For brands where every touchpoint is a brand experience, this is the format that delivers on that promise.
Every element of this mailer is built with end-of-life in mind. These mailers are made utilizing compostable film that comes with compostable handles, certified material sourcing and still fully custom printed. The customization makes it rest assured that your brand identity travels with the product from warehouse to doorstep to compost bin. Ideal for zero-waste brands, farmers markets, organic retailers, and any business where the environmental commitment is visible and verifiable. Along with mailers we are well-versed to make custom shipping boxes too for your branding needs.
Traditional kraft can feel stiff and oversized for smaller, lighter products. Our custom flexible kraft mailers offer the natural, recycled-paper look and feel in a softer, more pliable format that conforms around products and reduces dead air space during transit. Along with kraft mailers we also have secure bubble mailers that protect your goods. Better for dimensional weight pricing. Better for your customers. Better for your brand’s sustainability reporting too.
Fragile items need a mailer that goes the distance. Our custom bubble mailers layer branded exterior printing with interior bubble cushioning that absorbs impact through the full shipping journey. Jewelry, electronics, small hardware, cosmetics — anything where a dent or scratch is a customer service ticket waiting to happen. Ship with confidence.
These mailers break down in a home compost bin in months, not centuries. Our custom mailers are made from eco-friendly materials that meet certified compostability standards and they print just as vibrantly as any poly counterpart. For brands where sustainability is a core value and not just a tagline, this is the mailer that proves it every single shipment. Along with custom printed mailers we have a bunch of bamboo envelopes that showcases your business ultra-green among the masses.
When you need structural rigidity, fast, our stock corrugated kraft mailers deliver exactly that. Built from corrugated kraft board, these mailers offer a firm protective shell for anything flat and fragile; books, prints, samples, small panels. No minimum order confusion, no waiting on print production. A practical, ready-stock workhorse for operations that need packaging yesterday.
B2B packaging buyers know the usual pain points. Long lead times. Minimum orders that don’t work for growing brands. Print quality that looks great in the spec sheet and flat in person. Inconsistency across production runs. We’ve built our mailer program specifically to solve these. This is not commodity packaging, this is brand infrastructure. So, our mailers are accurately sized so your products are secured in-style. The market is moving away from bubble-lined plastic and our wholesale custom mailers ensure safe and stylish delivery. From LDPE to PE we use mailers made of the pristine materials.
Our custom paper padded mailers replace traditional bubble wrap with a paper honeycomb or molded pulp interior, fully recyclable curbside, no separation needed. Your customers get the same cushioning protection, your brand gets a clean environmental story, and the mailer itself gets a beautiful full-print surface to carry your identity all the way to the doorstep.
Full-print, full-surface coverage across every format. Not just a logo slap. Your mailer is a canvas.
Sustainable substrate choices across compostable, recycled, recyclable, and kraft materials with real certifications behind them.
Flexible MOQs that scale with your business. Get to know more and order big when you’re ready.
Consistent production quality across runs, so your packaging looks the same in month one as it does in month twelve.
Dedicated account support for B2B orders. A real person who knows your account, your specs, and your timelines.
All mailer types are superior material choices we manufacture them to make your brand shine predominantly; they are kraft mailers that carry a particular kind of brand credibility that plastic simply cannot replicate. Our wide range of mailers ensure your branding is catered from shipping to end users. Get remarkable custom kraft mailers that are that are sourced sustainably and remain paper materials that are fully printable with earthy, high-contrast designs that pop against the natural substrate.
Great for brands in wellness, beauty, food, or lifestyle categories where the eco-narrative is part of the product story. Reach out to us for getting custom run quotes for your mailers bulk order. At NexGen Boxes, we give utmost value to your custom printed mailers ensuring they are made of the first-rate material choices.
Everything you need to know about custom packaging.
When it is about custom mailers they utilize exquisite velvet soft-touch coatings and also suede and satin and matte finishes are popular to provide a whisper-quiet, suede-like texture that feels wonderful to the touch. To make your branding truly memorable, you can incorporate Sculpted Metallic Foil Stamping, High-Gloss Selective UV, or Intricate Embossing to add brilliant, three-dimensional depth to your logo.
Mostly when we discuss standard retail poly mailers they range in between 2 mil and 3 mil in thickness (1 mil = 0.001 inches). A 2 mil thickness is perfectly sufficient for clothing, textiles, and lightweight soft goods. However, bulkier shipments, shoes, or items with sharp edges require a heavy-duty thickness of 4 mil to 6 mil to effectively prevent punctures and tears.
Flexible custom mailers drastically lower dimensional weight charges because they naturally contour right around the physical contents. By eliminating excess void space and heavy cardboard walls, your business pays significantly less in freight costs while achieving the same beautiful presentation.
Yes, we offer double-sided (inside/outside) custom printing. Printing on the inside of a custom mailer is a highly effective way to surprise your customers with a hidden brand message, pattern, or social media hashtag that is only revealed during the unboxing experience, while keeping the exterior clean or uniquely styled.
Grow your sales, satisfy your customers, and ensure your product safety with our custom boxes that suit your products and truly represent your brand.
Experience the delight with an aqueous coating that protects the print from smudges. It is fast-drying to give eco-friendliness in place
Add a shine with varnish, sort of clear ink that is applied within the press; it seals the print with gloss or satin, leaving a durable, reflective surface
Extend the appeal with a gloss laminate a reflective plastic film that is bonded to the board. It makes colors pop and provides excellent durability
Give a modish touch with non-reflective plastic film that mutes colors slightly for an elegant, modern look while providing strong protection.
Get an extensive protective layer with plastic film that gets applied over the board for maximum durability and tactile feel.
Transcend into something pleasing to touch with our post-press techniques, a matte plastic film giving a smooth, suede-like soft-touch tactile appeal.
Represent ultra-velvet appearance which varies a little from soft touch while having a richer tactile feel, mimicking real velvet.
The highest suitable coating, similar to soft-touch, gives a smooth, silky texture, which gives a good touch to your packaging.
Achieve scratch-resistance as this laminate coating uses a heavy matte film to safeguard against scuffs; it protects your packaging on the go.
Portray shines through pealescent coating, which is liquidized and mixed with micro-pigments, giving reflective shine and a shimmering pearl feel when light hits.
Give your packaging logos a prominent look. The paperboard is pressed inside for a raised 3D design to make it pop.
Portray elegance with the paperboard outwards for indention purpose, blind means no ink is applied, leaving a shadow effect.
The process follows adding a die-cut PVC window to your packaging for a sneak peek of the product kept inside.
Build visual aesthetics with a highly luxurious finish. It’s the combo of Hot Foil Stamping and Embossing using a specialized die with a raised and metallic logo.
Utilize the embossing with an extremely detailed metal die to stamp microscopic, intricate patterns directly into the foil or the paperboard.
Snap-action engagement with concealed-magnetics as the structural magnetic closure gives a "click" that confirms high-end product value.
Utilizing premium virgin fibers, this ultra-white substrate ensures high-fidelity color reproduction for luxury retail graphics that demand absolute clarity.
Engineered with long-chain pulp for eco-tensile strength, this bio-based board provides an authentic, ruggedly sustainable feel for organic brands.
Define structural authority with a high-density core that delivers substantial weight and the perceived value required for elite packaging.
Featuring high crush resistance and rough-grain pulp, this durable material provides a tactile, artisan feel while protecting high-value luxury goods.
Get high-density fluting for ultra-strong shipping, all along with multi-layer fusion for better crush resistance.
Multi-ply construction offers versatile structural flexibility and production efficiency, making it the ideal lightweight choice for retail cosmetic packaging.
Maximize sustainable efficiency with our recycled-pulp cores finished with a smooth, professional clay surface.
Integrate natural-fiber strength with refined clay coatings for high-impact, tear-resistant, and durable retail branding.
An eco-friendly approach to your packaging can be maintained with UUK. Get exquisite outcomes in retail and D2C with unbleached and uncoated kraft.
Dominate the shelves with paperboard that gives an iridescent shine with a rainbow-like effect. Our holographic touch ensures an eye-striking touch.
Ensure crisp luxury aesthetics by selecting our single or double-sided coated high-fidelity ink-holdout surfaces.
Command attention by utilizing vacuum-metallized films that provide a brilliant, premium built-in metallic luster.
Extend your brand with organic haptic engagement through our bespoke linen-weave and felt finishes.
Get industrial-grade compression strength for heavy-duty shipping by using our slim, water-resistant micro-flute bonding.
Our process utilizes high-speed, plate-free inkjet technology for delivering vibrant, full-color packaging with zero setup delays and unmatched turnaround times.
You can experience instant-dry durability with our UV Flexo process, using flexible plates and light-cured inks to create smudge-proof, high-impact labels for any material.
We offer premium high-volume precision with our oil-and-water repulsion technique, ensuring your bulk orders get the sharpest, most cost-effective finish available.
Avail metallic touch like silver or rose gold, to the board. It uses the pressure heat for foil application for a rich appeal
Apply special touches with glossy clear coating, which applies to some specific spots, on a matte surface for a visual contrast.
Showcase the premium with raised UV coating, which is different from Spot UV but applies with a higher build for a glossy 3D tactile effect.
Transform the luxury with specialty foil for a localized film that refracts light into an iridescent effect for an eye-catching look
Amplify the appeal with a similar process to Hot Foil, but applied inline on the printing press using a UV-curable adhesive instead of heat dies.
Our specialized printing process, using powder and heat to create raised, textured ink that you can feel, is often used as a cost-effective alternative to embossing.
Get remarkable touch with a sustainable, film-free process that casts a holographic or micro-embossed pattern directly into a UV coating, creating stunning 3D light-diffracting effects.
Avail the superior prints with specialized inks that contain fine metal particles (like Pantone Metallics) for a subtle shimmer.
Specialize your boxes with UV coating that cures with a rough, granular, or textured feel, creating a striking contrast when paired with high-gloss elements.
Extend the appeal with a drip-off where a matte coating is "repelled" by a gloss varnish in specific areas. It’s actually smooth gloss for an appealing outlook.
We make packaging simple, smart, and stress-free. Our step-by-step approach helps you create packaging that fits your product, your brand, and your goals.
Get in touch with a custom packaging specialist now for a free consultation and instant price quote.
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